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I found a fossil XD
Working on the pcb plot refactoring I've found the source of part of the 'bugginess' in the plot dialog.
In the PCB_BASE_FRAME class the member m_printBorderAndTitleBlock is *never* set (not even in a constructor). There is a getter, indeed, which fully disable the plot border checkbox.
So when you find that option grayed it's because you won a zero in the allocated memory:P
I'll recheck and rip it out...